Anwendungsbeispiel_Testsysteme_16.jpg

Electrical safety tests

Safely tested. Documented in accordance with standards. Fully integrated.

Electrical Safety Testing as Integrated Test System Solutions

Safety and Compliance for Every Industry – Manual, Semi-, or Fully Automated

Electrical Safety Testing as Integrated Test System Solutions

Safety and Compliance for Every Industry – Manual, Semi-, or Fully Automated

Electrical Safety as a Core Element of Quality Assurance 

Across both development and high-volume production, electrical safety testing is an essential part of product validation. Whether it's a medical device, charging infrastructure, or household appliance, compliance with mandatory safety standards such as DIN EN, VDE, IEC, or UL is critical. 

Bott offers comprehensive solutions to enhance the efficiency and precision of electrical safety testing – providing full documentation for a range of processes from manual workstations to fully automated systems. 

Testsysteme Teilautomatisiert 1
Bild1-KOHNE-Arbeitsplatz.jpg

In Practice: How avero Workstations Enable Lean Production

By implementing lean production principles, KROHNE Messtechnik GmbH has significantly improved efficiency in the assembly and commissioning of its converters. The avero workstation system from bott plays a central role in supporting this transformation.

Comprehensive Testing Capabilities – Custom Configured

Our systems cover the full spectrum of electrical safety testing:

 

Test Type 

Purpose 

High Voltage Test (HV Test) Evaluate insulation strength of the test item 
Protective Earth Test (PE Test) Verify the protective conductor’s integrity 
Insulation Resistance Measurement Detect early signs of insulation breakdown 
Leakage Current Measurement Confirm safety in the event of indirect contact 
Functional Test Ensure compliance with standards and intended application 
Residual Voltage Measurement Verify protection after power-off 
Voltage & Current Measurement Monitor operational safety in live use 
Surge Voltage Test Diagnose winding shorts, layer and phase faults 

These tests can be run individually, in combination, or as automated test sequences. They integrate into your existing workflows and offer compliant documentation and traceability. 

Modular Test Systems for Any Degree of Automation

Tailored to your production environment and volume, we offer solutions in various configurations to give you the right interfaces and contacting options for each test item:

  • Manual test stations for flexible testing in labs or R&D environments 
  • Semi-automated systems with defined test sequences and guided operation 
  • Fully automated test lines with process control, MES/ERP integration, result documentation, and automated contacting 

Each system can be configured to meet industry- and product-specific requirements, including high safety and protection standards. 

validieren-und-pruefen-anwendung1

Industry-Specific Solutions

Industry-Specific Solutions

Our electrical safety testing systems are essential across many industries: 

Defense & Aerospace 

Robust testing under extreme conditions, EMV compliance, safety-critical electronics testing 

Medical Technology 

Patient protection via leakage current tests (EN 60601), validated test software, flexible sequences 

Power Tool Testing 

Routine safety inspections for electric tools, insulation checks, functional testing 

Household Appliances 

Fast-cycle testing in series production (IEC 60335), VDE-compliant automated safety checks 

Renewable Energy 

Testing of inverters, batteries, and chargers for dielectric strength, residual voltage, grid impact 

Components & Parts 

Supply chain QA: HV testing, insulation checks, reproducible individual component testing 

Automotive 

E-mobility systems, control units, and charging equipment: high-voltage test cells, ISO 6469, DIN EN 61010 

Precisely Aligned to Your Needs

Branche_Haushaltsgeräte.jpg

Your Key Benefits

  • Approval test systems for energy labeling requirements 
  • Scalable platforms for all product types and volume classes 
  • Standards compliance with VDE, IEC, ISO, UL 
  • Safe operation via guided workflows and access control 
  • Efficiency through modular integration into existing production setups 
  • Transparency & traceability via digital test logging 

Safety checks

Prüfkabinen

Get Expert Guidance – Practical and Industry-Specific

Our specialists analyze your needs and develop the right solution — whether it’s a standalone workstation, integrated test bench, or complete line integration. Together, we’ll take your quality assurance to the next level.

Privacy and consent statement*