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Functional tests

When everything has to be right in the end: Functional tests - safe, flexible, documented.

Functional testing in industry

Custom test systems for your quality control

Functional testing in industry

Custom test systems for your quality control

The end of every production line – where functionality matters most 

Whether it's an automotive part, a medical device, or a household product, functional testing is the decisive final step before a product is shipped. Quality assurance at this phase is critical to ensuring a product is complete, safe, and ready for use. 

Bott provides flexible, modular functional test systems tailored precisely to your testing scenarios and product requirements, whether manual, semi-automated, or fully automated. 

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From practice: New workplace systems are used in quality control

At UVEX ARBEITSSCHUTZ GmbH, our avero workplace system has recently begun supporting production in ensuring the high quality standards of uvex products.

Typical functional testing scenarios 

Our systems cover a wide range of testing types including mechanical, sensory, visual, and digital: 

Test scenario 

Description / objective 

Visual inspection Manual or camera-based checking of colors, displays, labels, component arrangement 
Acoustic testing Detecting noise, rattling, or vibration, e.g., in motors or pumps 
Leak testing Air/gas leak testers for housings, valves, or modules 
Electrical component testing Testing LEDs, switches, sensors, motors under operational conditions 
Touch, haptics & interface testing Evaluating user interfaces, tactile feedback, and capacitive buttons 
End-of-line testing (EoL) Full simulation of product use with test logs and result feedback to MES systems 
Physical parameters Measuring temperature, speed, or throughput 

All testing steps are software-controlled and documented via bott solutions. Depending on the automation level, execution is either operator-led with guided instructions or fully automated with feedback to previous test results if needed. 

Our solutions for your requirements

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Measuring and testing devices

Precise and flexible – measurement and testing solutions for every application.
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elution two

Digitally connect workstations – securely and at scale with the elution two software platform.

Configure online

Design your workplace to suit your individual requirements. With the bott avero workplace configurator, you can plan your own tailor-made workplace solution quickly, easily and precisely.

Workstation configurator

Industries with typical use cases

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Automotive

- testing of control units, switches, climate systems - acoustic tests on fans or valves - leak testers for cooling circuits and housings - Components & Assemblies
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Medical devices

- leak testing of housings/catheters - signal transmission and alarm testing - EN 60601-compliant logging
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Household appliances

- EoL testing for coffee machines, washing machines, cooktops - display checks, heating performance, noise - testing of pumps, fans, and keypads - power tools
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Renewable energy

- leak/insulation testing for battery housings - inverter and connector validation - energy flow simulation

Component Mfg / OEM

- testing connectors, switches, LEDs - simulating function with custom current/voltage - pass/fail classification

bott test systems

Our functional test systems are built on a modular platform and offer: 

  • Custom-configurable test stations (hardware + software) 
  • Test workflows with intuitive operator guidance 
  • MES/ERP integration for full traceability 
  • Interfaces to climate chambers, compressed air, or robotics 
  • Result visualization, e.g., traffic light systems, trend analysis 
  • Test item contacting tailored to the product 

Optional extensions: electrical safety tests, EMC testing, lifecycle testing 

Modular and standards-compliant

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Your benefits at a glance 

 

Benefit 

Description 

Safety & quality 100% final inspection helps prevent recalls and failures 
Flexibility Fast adaptation to new products or variants 
Process integration Networked with production, testing, and data systems 
Standards compliance Fully traceable testing and documentation 
Cost efficiency Less rework and scrap due to precise testing 
Product optimization Test data helps improve product design and performance 

 

Contact us

We’re happy to advise on the development of a functional test system that fits your products and process, complete with automation, safety, and software integration.

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